| 1. |
Disconnect the AFS connector(A) and the
breather hose(B). |
| 2. |
Remove the air cleaner body(D) and the
intake hose(C).
|
| 3. |
Disconnect the RH front and rear oxygen
sensor connectors(A), the power steering sensor connector(B), the RH
injector harness connector(C) and the VIS solenoid valve
connector(D).
|
| 4. |
Disconnect the PCSV connector(A), the MAP
sensor connector(B) and the PCSV hose.
|
| 5. |
Disconnect the ETC connector(A) and the
knock sensor connector(B).
|
| 6. |
Disconnect the water hoses(B) from
ETC. |
| 7. |
Disconnect the PCV(C) hose.
|
| 8. |
Disconnect brake vacuum
hose. |
| 9. |
Remove the surge tank stays(A).
|
| 10. |
Remove the surge tank(A).
|
| 11. |
Disconnect the breather Pipe
assembly(A).
|
| 12. |
Disconnect the LH injector harness
connectors. |
| 13. |
Remove the intake manifold(A) and
gasket.
|
| 1. |
Install the intake manifold and new gasket
on the cylinder head.
Tightening
torque
1st : 3.9 ~ 5.9Nm (0.4 ~ 0.6kgf.m, 2.9
~ 4.3lb-ft)
2st : 18.62 ~ 23.52Nm
(1.9 ~ 2.4kgf.m, 13.74 ~
17.36lb-ft)
3st : Repeat 2nd step twice or
more.
|
|
Be careful of the installation
direction.
a - h : 1st step order
1 ~ 8 : 2nd step
order |
|
| 2. |
Install the delivery pipe.(Refer to Delivery
pipe in FL Group) |
| 3. |
Connect the LH injector harness
connectors. |
| 4. |
Connect the breather pipe
assembly(A).
Tightening
torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~
8.68lb-ft)
|
|
| 5. |
Install the surge tank.
Tightening
torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~
8.68lb-ft) - Long bolt 1EA
18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74
~ 17.36lb-ft) - Short bolts 3EA/Nuts 2EA
| |
| 6. |
Install the surge tank
stays(A).
Tightening
torque
27.44 ~ 31.36Nm (2.8 ~ 3.2kgf.m, 20.25
~ 23.14lb-ft) - Engine front side
18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74
~ 17.36lb-ft) - Engine rear side
|
|
| 7. |
Connect the brake vacuum
hose(A).
|
| 8. |
Connect the PCV
hose(C). |
| 9. |
Connect the water hoses(B) to
ETC.
|
| 10. |
Connect the ETC connector(A) and the knock
sensor connector(B).
|
| 11. |
Connect the PCSV connector(A), the MAP
sensor connector and the PCSV hose(B).
|
| 12. |
Connect the RH injector harness connector(C)
and the VIS solenoid valve
connector(D). |
| 13. |
Connect the RH front and rear oxygen sensor
connectors(A) and the power steering sensor
connector(B).
|
| 14. |
Install the air cleaner body(D) and the
intake hose(C). |
| 15. |
Connect the AFS(A) connector and the
breather hose(B).
| |
