Engine Oil and Filter Replacement

• Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. • Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use water-less hand cleaner, to remove any used engine oil. Do not use gasoline, thinners, or solvents. • In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites.

1.	Park the car on level ground. Start the engine and let it warm up.

2.	Turn the engine off and open the hood. Remove the engine cover.

3.	Wait for 5 minutes after loosening the oil filter cap by turning it counterclockwise with the SST(09263-3C100) to drain well the oil in the oil filter.

4.	Drain engine oil. A. Remove the oil filler cap. B. After lifting the car, remove the oil drain plug and drain oil into a container.

5.

Replace the oil filter. A. Disconnect the oil filter cap from the oil filter body. B. Remove the oil filter element. C. Check and clean the oil filter installation surface. D. Check the part number of a new oil filter is same as old one. E. Install a new oil filter element(A) and two new O-rings(B). F. Apply clean engine oil to the new O-rings. Lightly screw the oil filter cap into place, and tighten it until the O-ring contacts the seat. G. Finally tighten it again by specified tightening torque. Tightening torque 24.50Nm (2.5kgf.m, 18.08lb-ft)

6.

Refill with engine oil. A. Install the oil drain plug with a new gasket. Tightening torque 34.3 ~ 44.1Nm (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft) B. Fill with fresh engine oil, after removing the engine oil level gauge. Capacity Total : 6.0L(6.34U.S.qts,5.28lmp.qts) Oil pan : 5.5L(5.81U.S.qts,4.84lmp.qts) Drain and refill including oil filter : 5.2L(5.49U.S.qts,4.58lmp.qts) C. Install the oil filler cap and oil level gauge.

7.	Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.

8.	Recheck engine oil level.

Removal

Oil pump

1.	Drain engine oil.

2.

Using the SST(09215-3C000) remove the lower oil pan(A). Be careful not to damage the contact surfaces of upper oil pan and lower oil pan. • Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow. • After tapping the SST with a plastic hammer along the direction of arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame. • Do not turn over the SST abruptly without tapping. It can result in damage of the SST.

3.	Remove the oil pump chain cover(A).

4.	Remove the oil pump chain sprocket(A).

5.	Remove the oil pump(A).

1.	Loosen the oil filter cap by turning it counterclockwise to drain oil in the oil filter.

2.	Drain the engine coolant.

3.	Disconnect the oil pressure switch connector.

4.	Remove the surge tank and the intake manifold(A) with the delivery pipe assembly.

5.	Disconnect the water hoses from ETC.

6.	Remove the water temperature control assembly(A).

7.	Disconnect the water vent hose(A).

8.	Remove the oil filter body cover(B).

9.	Remove the oil filter body. Be careful of the knock sensor connector.

Inspection

Oil Pressure Switch

1.	Check the continuity between the terminal and the body with an ohmmeter. If there is no continuity, replace the oil pressure switch.

2.	Check the continuity between the terminal and the body when the fine wire is pushed. If there is continuity even when the fine wire is pushed, replace the switch.

3.	If there is no continuity when a 50kpa (7psi) is applied through the oil hole, the switch is operating properly. Check for air leakage. If air leaks, the diaphragm is broken. Replace it.

For best performance and maximum protection of all types of operation, select only those lubricants which : • Satisfy the requirement of the API or ILSAC classification. • Have proper SAE grade number for expected ambient temperature range. Lubricants that do not have both an SAE grade number and API or ILSAC service classification on the container should not be used.

1.	Check engine oil quality. Check the oil for deterioration, entry of water, discoloring or thinning. If the quality is visibly poor, replace the oil.

2.	Check engine oil level. After warming up the engine and then 5 minutes after the engine stops, oil level should be between the "L" and "F" marks on the dipstick. If low, check for leakage and add oil up to the "F" mark. Do not fill with engine oil above the "F" mark.

Installation

Oil Pump

1.	Install the oil pump(A). Tightening torque 20.6 ~ 22.6Nm (2.1 ~ 2.3kgf.m, 15.2 ~ 16.6lb-ft) Always use a new O-ring(B).

2.	Install the oil pump sprocket(A) and the oil pump chain on the oil pump. Tightening torque 18.62 ~ 21.56Nm (1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

3.	Install the oil pump chain cover(A). Tightening torque 9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

4.

Install the lower oil pan. A. Using a gasket scraper, remove all the old packing material from the gasket surfaces. B. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan. The part must be assembled within 5 minutes after the sealant was applied. Bead width : 2.5mm(0.1in.) But marked area(＊) to be 5.0mm(0.2in.) • Clean the sealing face before assembling two parts. • Remove harmful foreign materials on the sealing face before applying sealant • When applying sealant gasket, sealant must not be protrude into the inside of oil pan. • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. C. Install the lower oil pan(A). Uniformly tighten the bolts in several passes. Tightening torque 9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft) D. After assembly, wait at least 30 minutes before filling the engine with oil.

1.	Install the oil filter body and new O-rings. Tightening torque 9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft) • All rubber gaskets must not be damaged by assembling parts. • Be careful of the knock sensor connector. • Always use a new O-ring

2.	Install the oil filter body cover(B) and a new gasket on the oil filter body. Tightening torque 9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

3.	Connect the water vent hose(A) Tightening torque 9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

4.	Install the water temperature control assembly(A).

5.	Connect the water hoses on the ETC.

6.	Connect the oil pressure switch connector.

7.	Install the intake manifold(A) and the surge tank.

8.	Fill with engine coolant.

9.	Start engine and check for leaks.

10.	Recheck engine coolant level.