Several control units
are applied to electronically controlled vehicles. These units perform
each control with informations from various sensors. Thus, sharing signal
information from sensors is needed, so CAN communication type whose
communication speed is high and insensitive to electrical noise by spark
generation is adopted to controlling power-train(PCM, TCM,ESP PCM, ABS
PCM)
As sharing signals of
engine speed, APS, gear shifting, torque reduction in ESP and various
modules, active control is performed.
Checking CAN
communication, under detecting condition, if an error within the detecting
condition is detected for more than 1.5 sec., PCM sets U0001.
MIL(Malfunction Indication Lamp) turns on when the malfunction lasts till
consecutive 2 driving cycles.
Item
|
Detecting
Condition
|
Possible cause
|
DTC
Strategy
|
•
|
Detects failures in communication
between the PCM and another or modules in the vehicle which
are on the CAN serial bus. | |
•
|
CAN communication module
component | |
EnableConditions
|
•
|
Engine Run Time ≥
2sec. |
|
Threshold
value
|
|
DiagnosisTime
|
|
MIL On
Condition
|
|
Communication
Format
|
DIGITAL "0"
|
DIGITAL "1"( BUS IDLE
)
|
CAN Communication Line
Resistance
|
HIGH
|
LOW
|
HIGH
|
LOW
|
PCM
|
I/P Junction
Box
|
CAN
2.0B
|
3.5V
|
1.5V
|
2.5V
|
2.5V
|
120Ω
(20°C)
|
120Ω
(20°C)
|


Monitoring CAN HIGH and
LOW simultaneously is important in monitoring CAN communication waveform.
When CAN HIGH signal rise to 3.5V and LOW signal drops to 1.5V - voltage
difference between HIGH and LOW signal is 2V - at BUS IDLE state(DIGITAL
"1") whose reference voltage is 2.5V, "0" is recognized. Besides,
comparing HIGH and LOW signal if opposite waveform is detected with the
reference voltage of 2.5V, Check if current cam signal transfers
correctly.Continuous "0"signal above 6BIT means the occurence of error in
CAN communication. 1BIT is easily distinguished as calculating the time
when "SOF"(START OF FRAME) which notifies the start of frame occurs. Check
if "0"signal above 6BIT is detected continuously when monitoring CAN
communication waveform.
Terminal And Connector
Inspection |
1. |
Electrical systems consist of a lot of harness
and connectors, poor connection of terminals can cause various
problems and damge of component. |
2. |
Perform checking procedure as
follows.
(1) |
Check damage of harness and terminals :
Check terminals for contact resistance, corrosion and
deformation. |
(2) |
Check connecting condition of PCM and
component connector : Check terminal seperation, damage of
locking device and connecting condition between terminal and
wiring.
Disconnect the pin which requires
checking at male connector and insert it to the terminal
at female connector for checking connecting condition. (
after checking, reconnect the pin at correct position.
) | | |
3. |
Is the problem found?

|
▶ Repair
the malfunctioning component and go to "Verification of
Vehicle Repair".
|

|
▶ Go to
"Signal Circuit
Inspection".
|
|
Signal Circuit
Inspection |
■ Check CAN BUS resistance in Data Link
Connector
2. |
Measure the resistance between CAN-HIGH and
CAN-LOW terminals of data link connector (Measurement
"A") |
3. |
Disconnect PCM,Instrument Cluster, and ABS/ESC
ECM connector. |
4. |
Measure the resistance between CAN-HIGH and
CAN-LOW terminals of data link connector (Measurement
"B")
Specification
:
PCM, Instrument Cluster and ABS/ESC ECM
connected : 60 ± 3Ω (Measurement "A")
PCM, Instrument Cluster and ABS/ESC ECM
disconnected : 120 ± 3Ω (Measurement "B")
| |
5. |
Is CAN BUS resistance within the
specification?

|
▶ Go to
"Check short to ground in CAN BUS" as
follows.
|

|
▶ Below 10Ω
for both conditions(disconnected, connected) : Repair short
between CAN BUS lines and go to "Verification of Vehicle
Repair". ▶ 120Ω for both
conditions(disconnected, connected) : Go to "4. Check CAN BUS
continuity". ▶ Infinite Ω for both
conditions(disconnected, connected) :Repair open in CAN
communication circuit between DLC terminal and In-pannel
junction
box.
|
|
■ Check short to ground in CAN BUS
2. |
Disconnect PCM, Instrument Cluster and ABS/ESC
ECM connector. |
3. |
Check resistance between CAN-HIGH terminal of
Data Link Connector and chassis ground. (CAN HIGH
line) |
4. |
Check resistance between CAN-LOW terminal of
Data Link Connector and chassis ground. (CAN LOW line)
|
5. |
Is measured resistance within the
specification?

|
▶ Go to
"Check short to battery in CAN BUS".
|

|
▶ Repair
short to ground in circuit and go to "Verification of Vehicle
Repair".
|
|
■ Check short to battery in CAN BUS
2. |
Disconnect PCM, Instrument Cluster and ABS/ESC
ECM connector. |
4. |
Measure the voltage between CAN-HIGH terminal
of Data Link Connector and chassis ground. (CAN HIGH
line) |
5. |
Measure the voltage between CAN-LOW terminal
of Data Link Connector and chassis ground. (CAN LOW
line)
Specification
: 0.0V~0.1V
| |
6. |
Is measured resistance within the
specification with both connector disconnected?

|
▶ Go
to"Check CAN BUS continuity" as follows.
|

|
▶ Repair
short to battery and go to "Verification of Vehicle
Repair".
|
|
■ Check open in CAN BUS line
2. |
Disconnect PCM, Instrument Cluster and and
ABS/ESC ECM connector. |
3. |
Check resistance between CAN-HIGH terminal of
Data Link Connector and CAN-HIGH terminal of each
module.(Measurement "A") |
4. |
Check resistance between CAN-LOW terminal of
Data Link Connector and CAN-LOW terminal of each
module.
Specification
: Below 1.0Ω
| |
5. |
Is the measured resistance within the
specification?

|
▶ Go to
"Component Inspection".
|

|
▶ Repair
open in CAN BUS line and go to "Verification of Vehicle
Repair".
|
|
■ Check CAN communication waveform
generation
2. |
Connect each channel scope to CAN-HIGH
terminal and CAN-LOW terminal. |
3. |
Ignition "ON" after disconnecting only PCM to
CAN BUS. |
4. |
Ignition "ON" after disconnecting only ABS/ESC
ECM to CAN BUS. |
5. |
Ignition "ON" after disconnecting only
Instrument Cluster to CAN BUS.

Specification : At Ignition "ON", the
waveform same as "Signal Waveform & Data" of above signal
waveform.
※ Different from "Signal Waveform &
Data", if 1) both CAN HIGH and LOW signal are fixed at 2.5 V
or 2) HIGH and LOW signal are fixed at 3.5 V and 1.5 V,
respectively, it is due to communication error between
modules.
| |
6. |
Does correct waveform generate from each
module?

|
▶ Go to
"Verification of Vehicle Repair".
|

|
▶ Replace
the module which generates poor communication waveform, and go
to "Verification of Vehicle
Repair".
|
|
Verification Of Vehicle
Repair |
After a repair, it is
essential to verify that the fault has been corrected.
1. |
Connect scantool and select "DTC"
button. |
2. |
Press "DTC Status" button and confirm that
"DTC Readiness Flag" indicates "Completed". If not, drive the
vehicle within conditions noted in the freeze frame data or enable
conditions |
3. |
Read "DTC Status"
parameter |
4. |
Is parameter displayed "History(Not Present)
fault"?

|
▶ System
performing to specification at this time. Clear the
DTC
|

|
▶ Go to the
applicable troubleshooting
procedure.
|
|