Removal
•
|
Put on gloves to protect your
hands. |
•
|
Take care not to body surface and other
parts. | |
1. |
Remove the following parts:
D. |
Rear seat belt upper anchor
bolt |
|
2. |
Loosen the quarter fixed glass (A) mounting
nut.

|
3. |
Cut out the sealant using the sealant cutting
tool.

|
4. |
Remove the quarter fixed
glass. |
Inatallation
1. |
With a putt knife, scrape the old adhesive
smooth to a thickness of about 2mm (0.08 in.) on the bonding surface
around the entire quarter fixed glass flange.
A. |
Do not scrape down to the painted
surface of the body; damaged paint will interfere with proper
bonding. |
B. |
Mask off surrounding surfaces before
painting. |
C. |
Remove the fasteners from the
body. | |
2. |
Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the surface. |
3. |
With a sponge, apply a light coat of glass
primer along the edge of the quarter fixed glass as shown, then
lightly wipe it off with gauze or cheese cloth:
A. |
Do not apply body primer to the quarter
fixed glass, and do not get body and glass primer sponges
mixed up. |
B. |
Never touch the primed surfaces with
your hands.
If you do, the adhesive may not bond to
the quarter fixed glass properly, causing a leak after the
quarter fixed glass in
installed. |
C. |
Keep water, dust, and abrasive materials
away from the primed surface. |

|
4. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the flange. Let the
body primer dry for at least 10 minutes.
A. |
Do not apply glass primer to the body,
and be careful not to mix up glass and body primer
sponges. |
B. |
Never touch the primed surfaces with
your hands. |

|
5. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant (A) around the edge of the
quarter fixed glass (B) as shown. Apply the adhesive within 30
minutes after applying the glass primer. Make a slightly thicker
bead at each corner.

|
6. |
Install the quarter fixed glass.

|
7. |
Let the adhesive dry for at least one hour,
then spray water over the rear window and check for leaks. Mark the
leaking areas, let the rear window dry, then seal with sealant. Let
the vehicle stand for at least four hours after rear window
installation. If the vehicle has to be used within the first four
hours, it must be driven slowly. |
8. |
Reinstall all remaining removed
parts. | |