| 1. |
Remove the front wheel &
tire.
Tightening
torque Nm (kgf.m, lb-ft):
88.3 ~ 107.9 (9.0 ~ 11.0, 65.1 ~
79.6)
|
|
| 2. |
Remove the split pin (A) and castle nut
(B).
Tightening
torque Nm (kgf.m, lb-ft):
196.1 ~ 274.6 (20 ~ 28, 144.7 ~
202.5)
|
|
| 3. |
Loosen the hose eye-bolt (A) and caliper
mounting bolts, then remove the front caliper assembly
(B).
Tightening
torque Nm (kgf.m, lb-ft):
Brake hose to caliper:
16.7 ~ 19.6 (1.7 ~ 2.0, 12.3 ~
14.5)
Caliper assembly to
knuckle:
73.5 ~ 83.4 (7.5 ~ 8.5, 54.2 ~
61.5)
|
|
| 4. |
Remove the front brake disc by loosening the
screws (A).
|
FRONT
BRAKE PADS
| 1. |
Loosen the guide rod bolt (A) and pivot the
caliper (B) up out of the way.
|
| 2. |
Replace shims (A), pad retainers (B), and
brake pads (C).
|
| 3. |
Push the piston in the cylinder using a SST
(09581-11000)
|
| 4. |
Pivot the caliper down and tighten the guide
rod bolt.
Tightening
torque Nm (kgf.m, lb-ft):
25.5 ~ 37.3 (2.6 ~ 3.8, 18.8 ~
27.5)
| |
| 1. |
Installation is the reverse of
removal. |
| 2. |
Use a SST (09581-11000) when installing the
brake caliper assembly.
|
| 3. |
After installation, bleed the brake system.
(Refer to Brake system bleeding) |
| 1. |
Check the brake pads for wear and
fade. |
| 2. |
Check the brake disc for damage and
cracks. |
| 3. |
Check the thickness of the brake disc and
run-out using a micrometer and a dial gauge on the part dotted line
in the illustration below.
Brake disc
thickness
Standard: 28 mm (1.10 in)
Service limit: 26.4 mm (1.04
in)
Deviation: Less than 0.01 mm (0.00039
in)
Run-out
Standard: 0.03 mm (0.00118 in) or
less
|
| |
